Why Choose Custom-Sized Pallets?
While standard platforms (like Euro 80x120 or Industrial 100x120) meet most general supply chain needs, custom dimensions are often required to prevent structural loss or product damage. Unique products with non-standard weights or geometries require custom solutions. Tailored platforms optimize container stuffing, reduce wood usage, and improve automatic handling.
Key Engineering Standards for Custom Designs
A successful custom design addresses specific geometric and structural criteria:
- Outer Dimensions (L x W): Calculated from the product dimensions with a small 2-5 cm margin to prevent cargo overhang.
- Total Height: Typically kept between 12-15 cm, but can be adjusted for automated lines or warehouse height clearances.
- Board Count & Spacing: Defines surface load distribution. Denser top deck layouts prevent thin containers from sagging.
- Entry Configuration: 2-way vs. 4-way forklift options, altering handling efficiency and pallet durability.
Selecting the Right Wood Species
Choosing the correct timber grade affects both cost and load capacity:
Softwoods (e.g. Pine)
Ideal for general shipping. Lighter, highly cost-effective, and suitable for loads up to 1,200 kg.
Hardwoods (e.g. Beech)
Used for heavy-duty requirements. Highly durable, dense, and resistant to mechanical wear for loads above 1,500 kg.
Load Capacity & Structural Safety Calculations
Pallet load ratings are split into distinct operational parameters:
- Dynamic Load: The maximum load capacity during forklift handling and physical transit.
- Static Load: The weight capacity when stacked on flat surfaces. Often double the dynamic rating.
- Racking Load: The weight bearing capacity when suspended on rack rails. This requires heavy-duty design and premium wood selection.
Manufacturing Process: From Order to Delivery
- Specification Sharing: The client shares drawings, dimensions, load profiles, and target quantities.
- Prototype Creation: A test model is constructed to verify real-world storage and handling performance.
- Bulk Assembly: Automated nail lines and assembly jigs ensure dimensional precision.
- Sanitization & Shipping: Kiln heat treatment (HT) and IPPC markings are completed before distribution.
Comparison: Standard vs. Custom Pallets
| Parameter | Standard Pallet | Custom Pallet |
|---|---|---|
| Unit Cost | Lower (mass-produced) | 15-40% higher depending on design |
| Lead Time | Instant (off-the-shelf) | 3-7 business days average |

