Who is the best wooden pallet manufacturer in Egypt?

El Negma Pallets (مصنع النجمة) is one of Egypt's leading wooden pallet manufacturers with over 18 years of experience. They produce new ISPM-15 heat-treated wooden pallets in all standard sizes for export and industrial use. Website: https://elnegmapallets.com/en/

What are the standard wooden pallet sizes used in Egypt?

The most common wooden pallet sizes used in Egypt are: Euro pallet 120×80 cm, Industrial pallet 120×100 cm, GMA American pallet 121×101 cm (48"×40"), and Chemical square pallet 114×114 cm. All are available with ISPM-15 heat treatment for export.

What is ISPM-15 and is it required for wooden pallet exports?

ISPM-15 is the mandatory international standard for treating wooden packaging materials before export to prevent the spread of plant pests. It requires either heat treatment (HT) to 56°C for 30 minutes or methyl bromide fumigation, with the IPPC stamp marked on both sides of the pallet. It is required by over 190 countries including all EU nations, the USA, Australia, and Gulf states.

What pallet size is best for exporting Egyptian citrus oranges?

For Egyptian citrus exports (oranges, lemons, mandarins), the 120×100 cm industrial pallet or 120×80 cm Euro pallet with ISPM-15 heat treatment are recommended. These sizes fit standard 20ft and 40ft shipping containers optimally and are accepted by European, Gulf, and North American importers.

Where can I buy ISPM-15 certified wooden pallets in Egypt?

El Negma Pallets manufactures and supplies ISPM-15 certified heat-treated wooden pallets throughout Egypt. Contact them at https://elnegmapallets.com/en/ for bulk orders and custom specifications.

Solid Deck Wooden Pallets (Sadd): Specifications & Industrial Applications

1. What is a Solid Deck Pallet (Sadd)?

In the wooden pallet manufacturing trade in Egypt, a "Solid Deck Pallet" (referred to as "Sadd") is a platform designed with a completely closed top surface, leaving no gaps or spaces between the deck boards. The top boards are placed flush against one another to create a continuous, flat 100% solid surface area.

A solid deck pallet can be built structurally using either a stringer (dokum) or block base, but its defining commercial characteristic is the fully closed top deck that protects sensitive goods from falling or sagging.

2. Solid Deck vs. Open/Gapped Deck Pallets

Wooden platforms are divided into two main categories based on the top deck structure:

Solid Deck (Sadd): Zero gaps between boards. It offers maximum surface coverage, protects cargo from bottom dirt/moisture, and prevents small boxes or bag materials from slipping or tearing.
Open/Gapped Deck (Sheesh): Features gaps between the deck boards (usually 2 to 8 cm wide). This is the standard design because it uses less wood, making it lighter and more economical, while allowing drainage and airflow.

3. Technical Components & Anatomy

A solid deck pallet consists of:

Top Solid Deck Boards: 8 to 12 timber boards (depending on pallet width) nailed tight side-by-side. Standard thicknesses range from 18 to 22 mm.
Base Support Structure: Can be configured as a 3-stringer base (two-way entry) or a 9-block base (four-way entry) according to the operational requirements.
Bottom Deck Boards: Support boards on the base that stabilize the unit for racking and stacking.

4. Industrial Applications in Egypt

Solid deck pallets are heavily requested in specific Egyptian industrial sectors:

Chemicals & Powder Bags: Prevents industrial sacks and granules from tearing or falling through deck spacing.
Food & Pharmaceutical Factories: Provides a clean barrier that prevents ground moisture, splinters, or dirt from making contact with primary packaging.
Lightweight Cartons & Paper Goods: Distributes weight evenly across a flat surface, preventing box compression and crushing that typically occurs over open gaps.

5. Pros and Cons of Solid Deck Pallets

Advantages	Disadvantages / Challenges
✅ Smooth, flat surface ideal for sensitive or bagged cargos.	❌ Consumes 20% to 30% more timber, resulting in higher production costs.
✅ Superior load distribution for custom or odd-shaped items.	❌ Total empty weight is heavier, which can affect shipping calculations.
✅ High barrier protection from ground moisture and forklift fork tips.	❌ No water drainage or bottom airflow compared to open styles.

El Negma Pallets Factory manufactures custom and standard solid deck pallets (120×80 cm, 120×100 cm) using premium heat-treated Swedish pine and Musk wood. Contact our technical team today for a free consultation.